Capable equipment, controlled workflows, and integrated services — supporting quick-turn prototypes and volume production without compromising process discipline.
Production flow
Every board passes through a defined sequence of process steps — each with in-process checks before the next stage begins.
Precision photolithographic imaging transfers your Gerber data onto the copper-clad laminate. Controlled UV exposure ensures consistent line width and spacing across the panel. Each panel is inspected post-exposure before development to catch any registration or exposure anomalies early in the flow.
Unwanted copper is chemically removed after etching — leaving only the defined circuit traces. Process parameters including etch rate, temperature, and chemistry concentration are monitored continuously to maintain etch consistency panel-to-panel and shift-to-shift.
CNC drilling creates vias, through-holes, and mounting holes to your drill file specifications. Drill accuracy and registration are verified before the plating stage. Drill bits are monitored for wear, and stack heights are controlled to ensure burr-free, clean hole walls critical for reliable plating adhesion.
Electroless copper deposition seeds the hole wall, followed by electrolytic copper build-up to create reliable plated-through-hole connections. Plating thickness is controlled to IPC-6012 specification. Bath chemistry is analysed regularly to maintain uniform deposition quality across the entire panel surface.
Liquid photo-imageable (LPI) solder mask is applied, exposed, and cured to protect the copper circuit from oxidation and flux attack during assembly. Silkscreen legend is then printed and UV-cured for component reference designators, polarity markers, and branding — verified against your assembly data.
HASL (lead and lead-free), ENIG, and OSP finishes are applied to exposed pads to prevent oxidation and ensure long-term solderability — matched to your specification and assembly process. Finish thickness and coverage are inspected before boards proceed to final electrical test and outgoing QC.
Quality in-line
We don't rely on a single end-of-line check. Inspection is integrated into the production flow so defects are caught and corrected before they compound into the next process step.
Our AOI system compares each panel against your Gerber reference data, and 100% electrical testing confirms every net is continuous and isolated before dispatch.
Assembly floor
Our assembly area handles SMT, through-hole, and mixed builds — with controlled processes aligned to IPC Class 2 and 3 workmanship standards.
Semi-automatic paste printer with vision alignment — stencil-controlled paste deposition for consistent solder volume on each pad before component placement.
Automated pick-and-place for SMT components — programmed from your centroid data for accurate, repeatable placement at speed across both sides of the board.
Controlled reflow oven with profiled temperature zones — lead and lead-free compatible, with thermal profiling available for complex or thermally sensitive assemblies.
Wave soldering for through-hole and mixed assemblies — with flux application and controlled preheat for consistent solder joints on connectors and large components.
Temperature-controlled stations for selective, rework, and odd-form components — operators trained to IPC workmanship standards for consistent hand-solder quality.
Visual inspection, AOI, and functional test options post-assembly to verify solder quality, component presence, and polarity before boards are released.
Single source advantage
Customers benefit when fabrication, assembly support, stencil supply, and component sourcing all come from one coordinated partner. That integration reduces hand-off risk and keeps schedules aligned across the full program.
Your board data, BOM, and revision history are held centrally — so re-orders, engineering changes, and scale-ups don't require re-qualification from scratch.
Whether you are validating a new design or ramping to volume, our infrastructure is geared to respond with speed — including express options for urgent prototypes and time-critical production schedules.
We welcome customers to visit our Gandhinagar facility or arrange a video walkthrough. Connect with our team to discuss capacity, lead times, and technical fit.
Send your Gerber files for a quote, or contact us to discuss capacity and lead time for your specific board.
