ISO 9001:2015 Certified · Gandhinagar, Gujarat

Flexible PCB &
Flex Circuit Manufacturing

Polyimide-based flex circuits that bend, fold, and withstand dynamic flexing. Single and double sided flex PCBs for wearables, medical devices, cameras, and space-constrained electronics.

  • Polyimide (PI) Base Material
  • Single & Double Sided Flex
  • ENIG & OSP Finishes
  • Stiffener Options Available
  • No Minimum Order
  • Custom Bend Radius Design
Flexible PCB circuit manufactured by S.B. Electronics
Base materialPolyimide (PI)
Min. trace/space4 / 4 mil
Flex thickness0.1–0.3 mm
PIPolyimide substrate — UL listed
1 pcMinimum order — no MOQ
360°Dynamic flex capability
ISO9001:2015 certified quality

What are Flexible Circuits?

PCBs That Bend, Fold & Flex

Flexible circuits (flex PCBs) are printed circuit boards built on a thin, flexible polyimide (PI) substrate instead of the rigid FR-4 used in standard PCBs. The copper conductors, insulating layers, and cover layers all remain flexible, allowing the completed board to bend, fold, and conform to three-dimensional shapes without breaking.

Unlike a rigid PCB, a flex circuit can be routed around corners, folded into tight enclosures, or designed to articulate thousands of times in dynamic flex applications. They eliminate the need for connectors and cable harnesses where the flex circuit forms a continuous electrical path between moving parts.

Static flex: bent once during assembly and stays in place
Dynamic flex: designed for continuous repeated bending cycles

Flex vs Rigid: When to Choose Flex

Key Advantages of Flex Circuits

  • Eliminates connectors and wire harnesses — reduces failure points
  • Fits into spaces that rigid boards cannot reach
  • Reduces total weight and assembly thickness
  • Withstands vibration and thermal cycling better than harnesses
  • Can replace multiple rigid boards with a single folded flex assembly
  • Operates across a wide temperature range (−65°C to +200°C for PI)
  • Excellent chemical and moisture resistance

Our Flex PCB Service

Precision Flexible Circuit
Manufacturing

We manufacture single sided and double sided flex circuits on UL-listed polyimide substrates with rolled-annealed (RA) copper — the choice for superior bending fatigue performance in dynamic flex applications.

Stiffener sections (FR-4 or polyimide) are available for connector zones and mounting areas where rigidity is needed. Coverlay protects the flex traces. ENIG or OSP surface finish ensures flat, solderable pads for component assembly.

Single Sided Flex Double Sided Flex FR-4 Stiffeners PI Stiffeners PSA Backing
ISO 9001:2015 Certified
RA copper for dynamic flex applications
DFlex design review on every order

Key Specifications

PIPolyimide Base
4/4Min. Trace/Space (mil)
0.1–0.3Flex Thickness (mm)
RARolled-Annealed Copper
1/3 ozMin. Copper Weight
±0.1 mmOutline Tolerance

Surface Finishes

ENIG (Recommended) OSP

Stiffener Options

FR-4 Polyimide Steel Aluminium
Get Your Quote

Share your flex circuit design — we'll review bend radius, copper weight, and stiffener needs.

  • Gerber / IPC-2581 / EDA files accepted
  • DFlex (design for flexibility) review
  • Stiffener and coverlay guidance
  • Prototype to production volumes
  • Pan-India delivery & export shipping
Get Instant Quote Prefer to talk? Contact engineering team

Applications

Where Flexible Circuits Are Used

Flex circuits solve packaging challenges that rigid PCBs cannot — wherever space, weight, or dynamic movement are design constraints.

Wearable Electronics

Smartwatches, fitness trackers, and health monitoring devices require thin, flexible boards that conform to the body and withstand thousands of bending cycles during daily use.

Medical Devices

ECG electrodes, endoscope imaging modules, implantable device leads, and hearing aids where miniaturisation, biocompatibility, and reliability are critical.

Cameras & Imaging

Digital cameras, CCTV modules, drones, and optical sensors use flex circuits to connect rotating lens assemblies and folded image sensor boards without bulky cables.

Consumer Electronics

Laptop displays, foldable phones, tablet hinge connections, and printer cartridge assemblies — anywhere a circuit must navigate a mechanical fold or pivot.

Aerospace & Defence

Avionics, satellite systems, and radar assemblies where weight reduction, vibration tolerance, and operation across extreme temperatures (−65°C to +200°C) are mandatory.

Automotive Interiors

Dashboard display clusters, steering wheel controls, seat heater elements, and door trim lighting that require flexible, thin circuits routed around complex interior contours.

Technical Capabilities

Flexible Circuit Manufacturing Specifications

Standard parameters for our flex circuit service. Tighter tolerances and special constructions available on request — contact our engineering team.

Parameter Specification
Base MaterialPolyimide (PI), 12.5 µm / 25 µm / 50 µm; PET available for non-dynamic applications
Copper TypeRolled-Annealed (RA) standard for dynamic flex; Electrodeposited (ED) for static flex
Copper Weight1/3 oz, ½ oz (18 µm), 1 oz (35 µm); heavier copper on request
Layers1 or 2 copper layers (single sided or double sided flex)
Min. Trace Width / Space4 mil / 4 mil (0.1 mm / 0.1 mm) in flex region; 3/3 mil on request
Min. Drill / Via Diameter0.2 mm (laser drilled); 0.3 mm (mechanically drilled)
CoverlayPolyimide + acrylic adhesive; 12.5 µm / 25 µm / 50 µm options
Surface FinishENIG (recommended) or OSP; HASL not recommended for flex
StiffenersFR-4, Polyimide, Aluminium, or Steel — bonded at connector/mounting zones
Outline Tolerance±0.1 mm (laser cut); ±0.15 mm (die punch)
Operating Temperature−65°C to +200°C (Polyimide); −40°C to +105°C (PET)

Other PCB Types

Need a rigid board instead?

We manufacture the full range of PCB types from the same Gandhinagar facility — rigid, flex, and everything in between.

Single Sided PCB Double Sided PTH / NON-PTH Multilayer PCB All PCB Types

Ready to order flexible circuits?

Share your design files and we'll review bend radius, copper weight, and stiffener requirements.

Get Instant Quote Talk to Engineering